15 years experience bolt torque foreman

RESUME

BABU VAIYAPURI

B1/214 Anbu Illam, Mettu Street, Mylapuram,     Mob No. : +91-9952289957

Mukkudal, Tirunelveli Dist, Tamilnadu,         +91-9940737052                   India.                                                         E-mail    : babuedac@gmail.com

 

CAREER PROFILE:

Completed B. Sc (Mathematics) in Manonmaniam Sundaranor University, Tirunelveli Dist., Tamil Nadu, INDIA on 1996-1999

 

AREA OF INTEREST:

 

Field of Interest : Oil & Gas, Refinery & Petrochemical plants Maintenance and Shut down. (Preference offshore)

 

Subject : Preventive Maintenance, Planned & Non Planned Shutdowns and Troubleshooting of a Wide range of Static Equipments through mechanical Maintenance and the torque applications

TRAINING:

Completed PSSR, PST, EFA, FP&FF & HUET and have a valid certificate to work in offshore

Successfully Completed PTW Holder Exam for GASGO Habshan (UAE) Plant and BPCL Mumbai

Had a training of 15 days period in HYTORC MUMBAI about application, service and operation of the HYTORC Hydraulic Torque & Tensioning tools

Completed First Aid, Confined Space, H2S induction, in PDO & Occidental standards in Oman.

 

TECHNICAL EXPERIENCE:

S. No

Name

Duration

Designation

 

1

M/S.  Suzlon Infra Structure Limited. Thevarkulam, Tirunelveli Dist

June ‘99 – March ’05

Mechanical & Torque Technician

 

2

M/S. Spic SMO Corporation India Pvt Ltd , Tuticorin

May ’05 – June ‘10

Torque Foreman

 

3

M/S. Spic SMO Corporation India Pvt Ltd, Chennai

Dec ’10 – Sep’11

Torque Supervisor

 

4

ARS Engineering Construction Company, Tuticorin

Feb ’13 – Aug’13

Torque Supervisor

 

 

 

 

 

 

1

Edac Engineering Company, Abu Dhabi, UAE

Nov ‘ 11 – Jan ‘13

Torqueing Foreman

 

2

Trags Trading & Agency Services Ltd, Doha, Qatar

Sep’ 13 – Dec’13

Torqueing Foreman

 

3

The Oman Construction Company LLC,

Muscat, Oman

Feb’ 14 – March ‘ 15

Torqueing Foreman

 

4

Expertise Contracting Company, Jubail, Saudi Arabia

Aprl’16 – till

Torqueing Foreman

 

 

Major Projects handled:

 

Attended 1 shutdown at Farabi site

Attended 1 shutdown at United

Attended 1 shutdown at Kemya

Attended 1 shutdown at Petro-kemya

Attended 2 shutdown at Aromco sites

Attended 3 Shutdowns at BPCL MUMBAI site

Attended 4 (Major & Minor) Shutdowns at GASGO Hapshan UAE site

Attended 1 Shutdown at RIL-PG site

Attended 2 Shutdown at RIL-JAMNAGAR site

Attended 1 Shutdown at RASGAS-QATAR site

 

Completed Pipeline project in Occidental site at Safa OMAN.

 

Responsibilities For Torque Wrenches:

Carry Out the Site Survey Regarding the Flange Sizes, Flange Condition, Work Space Calculation, Etc.

Preparation of snag lists and also Preparing the Trouble Shooting Methods for issuing to concern Executive with in my intuition as well as to the client for the proper approval to complete that works.

Ensure the Appropriate Torque Wrench has been selected for the Suitable Job Application like, Manual Torque Wrench, Pneumatic Torque Wrench, Hydraulic Torque Wrench, Impact Torque Wrench and Electric Torque Wrench.

For the Selection of Hydraulic Torque Wrench either Square Drive Model With impact or Deep Impact Sockets or Cassette Type Hydraulic Torque Wrench with required Hexagonal Links Type is considered.

Ensure the all Torque Wrenches are calibrated and the calibration period won’t void at the time of job execution.

Ensure the calibration certificate for the pressure gauge of power back in case of Hydraulic Torque Wrench will be valid at the time of job Execution.

Maintain the Accessories like hydraulic hoses in good condition.

Calculate the Torque Value Through Recommended Torque Charts.

Consider the Selection of the work force upon the work load.

Ensures that Hydro Tightening technicians are adequately trained, equipped, and motivated so that the Torque Application program can be accomplished in a safe, timely, and cost-effective manner.

Familiarized for work permit procedures and safety procedures as applicable to the petrochemical industry.

Ensure the correct Torque Value has set on the Torque wrenches, in case of Hydraulic Torque Wrench the Pressure depends upon the Pressure-Torque chart.

Coordinate, Monitor & Arrange the Torque Application activities including stage wise Application of the Torque Value like 50%, 75%, 100% (or 33%, 66% 100%) at Work Site.

Ensure the Torque application over the flange shall be tightened in a controlled sequence.

Control & Monitor all the Torque Application Activities are carried out in line with the requirements outline by the client.

Coordinate, Monitor & Arrange the QC activities including stage wise inspection at Work Site.

Periodically check work status & quality

Co-ordination with Third Party Inspection and Client Inspection for a special requirement.

Maintain the Tags or other type of notifications once the Tightening completed.

Hands on Experience on servicing of the Hydraulic Torque Wrenches and the Power Packs.

Conduct the Training Program about the Torque Wrenches to the clients and Workforce.

Maintain the 40 Members Crew at the time of Turn-Around Shutdown.

Defines priorities in case of emergency.

Maintain Technical Leadership for accurate engineering expertise & technical guidance

 

Responsibilities For Tensioning Tools:

Carry Out the Site Survey Regarding the Flange Sizes, Flange Condition, Work Space Calculation, Etc.

Ensure the projection of stud above the nut will be sufficient to carry out the Tensioning Job.

Visual inspection carried out regarding the conditions of the thread.

Ensure to apply the highest possibility of the tensioning procedure like 100 %, 50%, 33% or 25% with that availability of the Tensioning Tools.

Maintain the Accessories like hydraulic hoses and the quick couplers in good condition

Ensure the Appropriate Tensioning Tool has been selected for the Suitable Job Application.

Calculate the Tensioning Value Through Recommended Tensioning Charts or Recommended Software in KN and find out the Pressure “A” (Actual Application Pressure) as well as the Pressure “B” ( Break Loose Pressure)

Consider the Selection of the work force upon the work load.

Ensures that Hydro Tightening technicians are adequately trained, equipped, and motivated so that the Tensioning Application program can be accomplished in a safe, timely, and cost-effective manner.

Familiarized for work permit procedures and safety procedures as applicable to the petrochemical industry.

Ensure the Tensioning application over the flange shall be tightened in a sequence of eqi-spaced around the flange.

Checking to be carried out with the Break Loose Pressure ”B”, if any faults found again apply the “A” Pressure to all the bolts.

 

 

Hydrotest & Mechanical Technician Responsibilities:

Participate for Hydrotest activity with the hydrotest crew.

Checklist preparation for all the joints for torque tightening with inline of P&ID’s

Arraning the required capasity Pressure gauges, ventilation line, PRV, pressure monitoring graph, hoses and fittings to carryout the hydrotest

Filling water and ensure the leak free condition before presarising the system.

Pressarising the sysytem in 4 stagewise.

Maintain the graph in the way of Acceptable by QC

Depressuring the system and dispose the water by client instruction.

Assisting Allignment of the flanges and pipelines with rigger

Install the right size and Ratting bolts and Gaskets.

Check Allignment flange to flange and apply initial torquing

Carryout the valve installation with correct direction for NRV, handle etc.

 

General Resposibilities

 

Provides technical review and oversight of Torque testing & analysis.

Prepare Technical evaluation to modify the scope of work and work order for the projects.

Co-ordination with clients for project planning for daily Activities and monthly schedule.

Review and compile all the relevant project specified documentation in accordance with project engineering specification and procedures.

Control and monitor the utilization of consumables materials and equipment and ensure it is within the budget allocation.

Review the Inspection Recommendations and Plan and Execute the works.

Researches and analyzes data, such as specifications and manuals to determine feasibility of application.

Engages successfully with the organization and execution teams.

Participates in calibration of the Torque Wrenches and the pressure gauges for as a witness.

 

STRENGTHS:

Ability to accept responsibility and can perform a given work with efficiency and accuracy.

Ability to function as an effective team member.

Ability to communicate efficiently.

Fast learning ability.

Ability for efficient time management.

 

 

Last Resume Update July 16, 2019
Address mukkudal, India
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