More than twenty (+20) years of experience in new construction projects, Project Management, Supervision, Quality Management, Conformity, Total Quality Management (TQM), Certification and Inspection, in the fields of Oil & Gas Industry, Petrochemicals, Fertilizers, Power Generation Plants and Heavy Industry as well as Asset Integrity Management & In-service Inspection activities including Inspection, Maintenance, Alteration, Re-rating & Repair and fitness for purpose studies, with rational familiarization and in-depth knowledge of the related international standards and governing rules best of practices such as ISO, ASQ, EFQM, PMI, EN, ASME, API, ASTM, AWS, AISC, BS EN, NACE, EEMUA, Shell DEP, ARAMCO Standards etc. Possessing strong Leadership, Business & Management skills, and vast Engineering & Technical capabilities, Professional & Academic Credentials.
|Last Resume Update||January 25, 2019|
|Address||Abu Dhabi, United Arab Emirates|
Corporate Quality Manager
Define the process evaluation and improvement cycle and model
Assure the identification and appropriate use of process excellence methodologies in improving processes associated with the quality standards and policies
Work in collaboration Process Owners and SMEs to identify opportunities to drive process improvement.
Collaborate with Quality Engineering and Process Excellence experts to assure the methodologies and tools applied are current in aligned with the overall Company processes.
Work in collaboration with the Training Teams to develop and deliver effective training on assigned standards
Monitors through process excellence metrics, the performance of the assigned standards and processes
Ownership of assigned standards, continuously improve and maintain standards in compliance with regulations and consistent with industry trends
Provide updates to Standards and Processes councils and other levels of management as needed
Actively develop and manage business partner relationships with subject matter experts and external organizations to assure consistent processes, and to provide guidance / direction regarding implementation and execution of those processes
Own processes and systems associated with standards for assigned standards
Analyze current situation (As-is), identify improvement opportunities and recommend measures (To-be) to re-engineer processes
Management and talent development of staff
Advisor Engineering and Projects (Corporate)
Promote quality achievement and performance improvement throughout the organization
Develop, implement, communicate and maintain quality plans to bring the Company's Quality Systems and Policies into compliance with quality system requirements from clients
Ensure the promotion of awareness of customer requirements throughout the organization
Ensure compliance with national and international standards and legislation
Bring together staff of different disciplines and driving to plan, formulate and agree comprehensive quality procedures
Formulate & manage the development & implementation of goals, objectives, policies, procedures and systems pertaining to the QA/QC & QMS.
Agree on hold points and reviews for a group of business processes and manage the release or re-work of the technical work
Setting a compliance objectives and ensuring that targets are achieved
Co-ordinate continual improvements of the QMS, ensuring that evidence of corrective and preventive actions taken are recorded and reviewed
Liaise with the external assessment body on all matters related to the external accreditation process if and when instructed to
Ensure that a document control procedure is adopted to approve, review and update all changes to critical documents within the scope of the QMS
Ensure that records are established and maintained to provide evidence that the QMS is being followed and that there is a system in place for the identification, storage, protection, retrieval, retention time and disposition of such records
Ensure that the performance of the QMS is reviewed at planned intervals to ensure its continuing suitability, adequacy and effectiveness. This review means assessing
Ensure that all new staff is inducted into the requirements of the QMS related to their own roles and responsibilities. Provide update training as necessary
Ensure that all suppliers used by the organization are selected, evaluated and re-evaluated and those records of this assessment are maintained
Ensure that an internal audit programme is adapted to verify that the QMS conforms to planned arrangements, QMS arrangements & is effectively implemented and maintained. Ensure that appropriate action is taken when this is not the case
Monitor performance by gathering relevant data and producing statistical reports.
Organize and manage QA function in close co-operation with the customers and with the Company's Management team.
Agree on standards and establish clearly defined quality methods for staff to apply
Define quality procedures in conjunction with all staff and departments
Set-up and maintaining controls and documentation procedures Write technical and management systems reports
Identify relevant quality-related training needs and delivering training
Quality Team Leader (Corporate)
Supervising the Quality role during procurement of construction materials directly by Client
Interviewing the Contractor’s key QA/QC project personnel (e.g. QA/QC manager, seniors, and engineers).
Ensuring that the QA/QC basic documents are being issued, reviewed and approved by Contractor.
Review and approval of project’s various QA/QC documents (e.g. Quality execution strategy, Quality plan, ITP’s, Welding procedures & qualifications, NDE & Work procedures…etc.) according to various American & European codes, SHELL DEP & MESC SPE specs and ADCO specs & amendments for different oil & gas equipment/applications.
Coordination with the Client disciplines (corrosion & materials, civil, mechanical, electrical, process, control… etc.) for different correlated site activities and document reviews.
Conducting various types of quality audits on PMT (project management team) and Contractor (e.g. post mobilization, construction, post construction audits… etc.) as scheduled in the annual audit plan, and as necessary.
Conducting Prequalification audits /surveillance on new Vendors and Contractors to join Client’s approved lists.
Conducting surveillance visits on Client’s approved Vendors & Contractors to check their compliance with Client’s quality requirements.
Chasing and finalizing NCR’s generated by either the Contractor or Client team.
Conducting site visits and supervision during the lifetime of the project.
Site Quality Manager
Assigning tasks and motivating the QA/QC team to achieve project requirements.
Managing all Quality Assurance procedures and systems in a construction environment.
Assembling and managing a dedicated QA/QC department.
Prepare Quality plans, Inspection & test plans, Process control sheets, Work procedures/instructions
The final submission to Client of Mechanical Completion Document Packages (MCDP).
Identified mechanical quality problems, initiates documented actions and verified the implementation of solutions.
Performed identification, traceability & conformity to specification and requirements of materials received by the project.
Report to the Project QA/QC Manager the mechanical project quality assurance/control problems and progress.
Maintained client liaison and communication for project quality assurance/control activities.
Directs the activities of the NDT team to accomplish the NDT inspection requirements as per Aramco Inspection and Test Plan and project quality program/plan.
Coordinates & carries out inspection/test for Installation, alignment, pre-commissioning of static and rotating equipments (Gas compressors, pumps etc.), Gas handling and oil handling equipment, Pipeline Pigging, Pneumatic / Hydro Testing and Drying, Sand Blasting, Painting, Wrapping, HVAC installation and commissioning.
Communicated and coordinated the project quality activities associated with mechanical functions in engineering, procurement, construction, testing, operations, commissioning, data and document control, administrative services, and other project personnel to ensure compliance with PQP.
SENIOR QUALITY ENGINEER (Sites)
Carry out quality control activities including inspection, examination, and testing to verify the quality of the installation and ensure construction operations comply with project specifications.
Implement the project quality control procedures, inspections and test plans and construction procedures.
Support maintenance and implementation of the contract management system
Promote the awareness of Quality principles and concepts
Support delivery of the contract audit programme
Plan and partake in internal project and supplier audits and evaluation
Ensure the satisfactory reporting, tracking, and closure of project corrective & preventive actions maintain the QA & QC of oil and gas tanks, pipelines & networks constructions during fabrication, erection, and installation.
Establish and develop QC plans, procedures and system for continuous improvement of work quality, monitoring performance of the Quality management systems and recommending changes as appropriate.
Master of Business Administration (M.B.A.)
Master of Business Administration (M.B.A.), the University of Northampton, UK – Feb. 2017
Extended Diploma Level 7, Strategic Management and Leadership
Extended Diploma Level 7, Strategic Management and Leadership, Pearson BTEC, UK – May 2015
Bachelor of Sciences (BSc), Mechanical Engineering
Bachelor of Sciences (BSc), Mechanical Eng., Faculty of Engineering, Alexandria University, Egypt – Jul 1996