|Last Resume Update||September 14, 2018|
|Address||Dubai, United Arab Emirates|
Co-ordinate for planning of daily & weekly production with the planning team. organize, plan and manage the resources to ensure the fulfilment of production plan agreed with Supply Chain.
Responsible for manufacturing of high quality products such as admixtures for performance enhancement of concrete, Various coatings for flooring applications, structural repair systems, Concrete repair products, Cementitious & epoxy grouts, Injection resins for structural crack repairs, curing agents for concrete, corrosion inhibitors, accelerators, water proofing systems, tile adhesives & grouts, aggregates etc for mining and construction industry.
Ensure the availability, readiness and guarantee the correct operation of the plant and equipment. Give response together with the production team to unexpected situations in production and with the equipment.
Responsible for management and registry of MOC in the production area.
Responsible to keep production personnel informed about production plant, the site, and the company information and news as well as all the MOC related with the production plant. Train the production personnel on the changes.
Analyze together with the Asset and Process Manager, the production to achieve improvements, optimize resources and increase efficiency in production.
Establish and maintain a positive community relationship.
Create EHSQ awareness for the work force. Ensure EHSQ risk assessments, SOP & work instructions are available and maintained for all materials, plants & processes. Manage risk of operation. Ensure induction training and programs are followed for all production personnel.
Train production personnel and impart safe work practices through monthly trainings and scheduled safety meetings. Acts as internal trainer / teacher in production personnel training.
Coordinate with QC Lab for testing and approval of raw materials & finished products, engg team for preventive, breakdown and Predictive maintenance. Record the various downtimes incurred during the production processes and conduct root cause analysis for improvements.
Liaise with external and third parties such as authorities, auditors. Host visitors, and trainings
Responsible for the optimization and improvement of the current production process together with the Asset & Process Manager
Definition and follow up of the KPIs for the reporting staff.
Generate PR’s, GR’s & approval of PR’s generated by the reporting staff. Co-ordinate with the suppliers for timely arrangement of tools, PPE, labels etc. Co-ordinate & problem solving with local IT for reporting staff.
Handling of administrative work for the production team inclusive of attendance, time sheets etc. Facility management support for the workers accommodation inclusive of solving the workers grievances, conflicts. Co-ordinate to ensure the safety & housekeeping standards at the accommodation are maintained as per local norms and as per site EHS team requirements.
Close identified GAPS at audits or inspections.
Asses and supervise the task distribution among the production personnel.
Co-ordinate with the asset & process manager as well engg team during various phases of Site project work.
Responsible for the Permit to work system management in the production plant.
Creates and updates the Quality, Safety and Environmental documentation for the production plants.
Well versed with day to day SAP transaction ( PP module ) related to production.
Co-ordinate with warehouse & planning teams for maintaining accurate stock inventories during monthly closing and year end stock checks.
Creation of monthly production reports and presenting the same to the Asset & Process Manager.
Manufacture and development (lab trials) of polyether & polyester polyol based rigid PUR/PIR system, tailor made for various applications such as white goods, insulation, building materials, construction etc (i.e. Panels, refrigeration, blocks, spray, pipe insulation, wood imitation, fish net float etc) using blowing agents such as HCFC 141b, n-pentane, cyclopentane and in some cases only with water.
Manufacture & development of road marking thermoplastic paint (cold mix) applied on various UAE roads.
From October 2011 involved in the manufacture and development (lab trials) of vinyl acetate homo polymers, Poly-acrylic thickeners, acrylic dispersants, Defoamers for various applications such as wood adhesive , Laminations, sealer, cement ad mixture, construction industry, paints etc.
Technical support at customer end for Polyurethanes only.
Drive the EHS, ISO 9001-2008 and 14000 standards on the manufacturing facility.
Oversee the production process, drawing up a production schedule.
Ensure the production is cost effective, produced on time and of good quality.
Maintain accurate production inventories.
Initiate plans and processes which minimize cost through effective utilization of manpower, equipment, facilities, materials and capital.
Managing spending against budget, controlling spending in relation to changes in production volume.
Detail and implement maintenance program to ensure non stoppage of planned production activities.
Implement safety measures and effective strategies to reduce risks and hence improved safety.
Review the performance of subordinates.
Manufacture of flexible, rigid, semi rigid, integral skin foam and shoe sole systems tailor made for various applications such as furniture, automotive, building materials, construction, water vessels, insulation, footwear etc.
Well conversant with SAP R/3 4.6.Carried out day to day data management in SAP for production such as creation of production order (CO01), Changing of production order (CO02), Cancellation of production order (CO13), Processing goods movement W error (COGI), Technical completion of production order, Revoke of production order, Display of confirmed production order (CO14), Stock overview (MMBE), material doc list (MB51), production order information (COOIS), stock statement (MC.9).
Maintain SAP integrity by ensuring transactions are processed accurately and timely.
Manage the resources to ensure products are produced in specifications and by due date as set by the planning and procurement department.
Maintain accurate production inventories through conducting regular cycle counts.
Ensure all production and maintenance related procedures are reviewed and followed precisely.
Coordinate with the supply chain dept for timely procurement of raw materials.
Put in place and implement the training plans for all production associates.
Monitor actual fixed costs vs budget and ensure compliance to budget or below.
Drive the HUNTSMAN EHS standards in the manufacturing facility and address issues such as preparation of Permit to work, Risks assessments, job safety analysis, standard operating procedures, Local auditable procedures, Gap analysis, behavioral safety both for production as well as maintenance as per the EHS standards.
Handle Routine, Preventive and Breakdown maintenance for plant equipments such as reactors, filter press, nutsche filters, agitators, gear boxes, centrifugal pumps, reciprocating pumps, gear pumps, spray drier, flash drier, ice plant, 5T & 3 T boilers, chillers, valves etc of DASDA (DI Ammio Stilphin Di Suplhonic Acid) and OBA (Optical Brightening Agents) plants.
Analyse repetitive maintenance failures and forecasting of spare parts.
Assess required maintenance tools, skills required for efficient maintenance of equipment and required skills for maintenance personnel.
Assess and report safety hazards associated with the maintenance of equipment.
Maintain history cards, break down records for plants equipments and documents related to ISO 9001.Prepare maintenance strategies to help with installation & commissioning activities.
Trainee Production Engg
Training on manufacture of automotive parts on conventional lathe, capstan lathe, vertical drill, grinding etc.
Prepare production records and report to the production manager.
Diploma in Mechanical Engg